2025
テクノロジー

Automated Pallet Trucks vs Manual Pallet Jacks: Which Is Better?

July 23, 2025
概要

Pallet trucks are indispensable tools in warehouses, factories, and retail operations. They facilitate efficient goods transportation and reduce the workload on workers.

As warehouse and logistics operations undergo digital transformation, businesses face a critical decision: continue using traditional manual pallet trucks or invest in automated pallet trucks to enhance efficiency. Both have their advantages—but which one truly aligns with your needs? In this article, we will analyse the differences between the two, helping you determine which option is more suitable for your specific needs.

What Is a Manual Pallet Jack?

A manual pallet jack is a hand-operated tool designed to move pallets across short distances. It uses a hydraulic pump mechanism to lift loads just a few inches off the ground, allowing workers to manually push or pull them to the desired location. These are commonly used in small warehouses, retail backrooms, or areas with limited movement requirements.

Manual Pallet Jack

What Is an Automated Pallet Truck?

An automated pallet truck is a driverless vehicle designed to autonomously transport palletized goods. Often powered by sensors, cameras, and advanced navigation software, these smart machines can perform repetitive material handling tasks without human intervention. They are a key part of many Industry 4.0 and smart factory initiatives.

They are ideal for large warehouses, production lines, and any scenario that requires frequent long-distance transport of goods.

AiTEN Automated Pallet Truck

Manual Pallet Jack: Pros and Cons

One of the biggest advantages of a manual pallet jack is its low upfront cost. It’s also easy to operate, requires minimal training, and doesn’t rely on electricity or batteries. For companies with limited warehouse space or low daily throughput, this simplicity can be a real benefit.

However, there are downsides. Manual pallet jacks depend entirely on human labor, which makes them inefficient for repetitive tasks. They also pose higher risks of workplace injury, especially when lifting heavy loads or maneuvering in tight areas. Over time, the cost of labor and the potential for injuries can outweigh the initial savings.

Automated Pallet Truck: Pros and Cons

Automated pallet trucks shine in environments where consistency, safety, and scalability matter. Once integrated into your warehouse system, they can run 24/7, reduce labor costs, and improve operational accuracy. Equipped with sensors and safety features, they also help minimize the risk of accidents.

The trade-off is the higher initial investment, as these systems require not only hardware but also setup, mapping, and software integration. Additionally, they may not be suitable for all warehouse layouts—particularly older facilities that weren’t designed with automation in mind.

AiTEN automatic pallet truck at work

When to upgrade?

Ask yourself the following questions:

  • Have your operational needs changed?
  • Is your business expanding?
  • Are you facing labour shortages or rising labour costs?

When is it more appropriate to choose an automatic pallet truck?

Automated pallet trucks are ideal for:

  • High-volume logistics centers or manufacturing plants
  • Facilities looking to reduce long-term labor costs
  • Operations requiring consistent, round-the-clock pallet movement
  • Companies pursuing warehouse automation or digital transformation

Which One Is Better for Your Business?

If you’re managing a small warehouse with minimal daily pallet transfers, a manual pallet jack is likely sufficient. It's affordable, easy to use, and reliable for short-term needs.

But if your operation is growing, labor costs are rising, or you need to streamline material handling for better throughput and accuracy, an automated pallet truck could offer a better long-term return on investment.

結論

Whether to choose a manual pallet truck or an automated pallet truck depends on your specific operational needs, budget, and growth plans. Manual tools are suitable for small businesses, but automation is the future direction for companies seeking scalability, efficiency, and reduced reliance on labour.

If you operate on a smaller scale with fewer long-distance transport trips, a manual pallet truck may suffice. However, if you aim to scale up, improve efficiency, and reduce labour costs, we recommend investing in an automated pallet truck.

Ready to explore automated pallet handling solutions? Contact AiTEN robotics automation experts to learn how to enhance your warehouse operational efficiency.

AiTEN Robotics

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