Best automated pallet trucks for large warehouses

With the rapid expansion of e-commerce, manufacturing, and third-party logistics (3PL), large warehouses face unprecedented efficiency challenges. Rising labour costs for manual handling, high operational intensity, and the demand for round-the-clock operations are driving enterprises to seek automated solutions. Automated guided vehicles (AGVs/AMRs), as core equipment for intelligent warehousing, are fundamentally transforming the way large warehouses operate.

什麼是自動化托盤車？

An automated pallet truck is a driverless vehicle designed to transport palletised goods across warehouses, distribution centres, and manufacturing plants. Using technologies such as LiDAR, SLAM navigation, vision sensors, and fleet management software, these vehicles execute repetitive transport tasks with high precision and minimal human intervention.

What is an automated pallet jack and how does it work?

Why Large Warehouses Need Automated Pallet Trucks

Large warehouses typically feature extensive floor space, high cargo throughput, frequent pallet turnover, and complex operational workflows. Traditional manual or semi-manual pallet handling equipment can no longer meet these demands: manual handling is inefficient, prone to errors due to fatigue and mood fluctuations; semi-manual equipment relies on manual pushing and pulling, resulting in high labour intensity and an inability to achieve unmanned operation or intelligent scheduling.

In contrast, automated pallet trucks utilise intelligent technologies such as laser navigation and visual guidance to achieve autonomous positioning, path planning, and precise handling. They can complete pallet picking, placing, and transfer processes without human intervention. Additionally, they offer advantages such as high load capacity, extended operational endurance, and integration with Warehouse Management Systems (WMS). These features perfectly align with the high-efficiency operational requirements of large warehouses, effectively reducing labour costs, enhancing turnover efficiency, and minimising goods damage. Consequently, they have become the core essential equipment for the automation upgrade of large warehouses.

Large-scale facilities (20,000 m² and above)  forklifts. Automated pallet trucks deliver measurable benefits:

• Higher throughput with predictable cycle times
• Lower labour costs and reduced dependency on operators
• Improved safety, fewer collisions and injuries
• Scalability, adding vehicles as volume grows
• Data transparency, real-time task and performance tracking

Primary Types and Suitable Applications of Automated Pallet Handling Vehicles for Large Warehouses

1. Autonomous Mobile Robot (AMR) Pallet Handling Vehicles

• Technical Features: Combines visual navigation with AI algorithms for fully autonomous obstacle avoidance and path planning
• Optimal Applications: Human-machine collaborative environments, complex dynamic scenarios
• Advantages: Highest level of intelligence, flexible adaptation to environmental changes, deep integration with WMS systems
• Recommended Product: AiTEN TP Series Robots

2. Forklift-Style Automated Guided Vehicles (AGVs)

• Technical Features: Automates traditional forklift functions with lifting and stacking capabilities
• Optimal Application: Large warehouses requiring vertical storage space utilisation
• Advantages: Replaces manual forklift operations, enabling automated access to high-level shelving
• Recommended Products: AiTEN AE and AR Series Handling Robots

Innovative autonomous forklift brands for smart factories: AiTEN Robotics

Under-pallet AGV application scenarios: unlocking flexible automation in warehouses and production lines

How to Choose the Best Automated Pallet Truck

Before making a decision, assess:

• Daily pallet movement volume
• Warehouse layout complexity
• Integration requirements
• Expansion plans (3–5 years)
• Local service & support capability

As a specialist manufacturer, AiTEN Robotics provides on-site surveys and ROI calculations, which are key to the success of large-scale projects.

總結

The finest automated pallet trucks are defined not merely by the equipment itself, but by their comprehensive solution capabilities.

For large-scale warehouses, selecting automated pallet handling solutions featuring mature products, robust system capabilities, high delivery rates and scalability is essential to realising long-term value.

Should you require further details on model specifications or wish to obtain a bespoke selection proposal, please get in touch with us for professional assistance.

關於 AiTEN Robotics

作為一家專注於智慧物流解決方案的公司，AiTEN Robotics始終以 「智慧工廠 」為核心，將技術創新與產業需求深度融合。目前已為全球 200 多家製造業客戶提供了全方位的服務：利用全系列的物料搬運機器人產品組合，覆蓋多樣化的物料搬運情境，開發出業界等級的智慧排程系統，實現多設備之間的高效協同。通過橫跨售前規劃、部署實施到運營優化的全生命周期服務體系，賦能企業實現物流智慧化轉型，持續推動製造業的數位升級和優質發展。

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